The teardown continues – engine

After a hiatus, I took advantage of the dry weather and some time to crack on a bit further with tearing down the LTD.

I’d got as far as removing the exhaust, but couldn’t actually release it from the bike due to a stuck fastener that I didn’t want to deal with in-situ, and the way the bike was supported.

Haynes manual in hand, off came the ignition coils, and the pulley cover. Progress came to a screeching halt when I realised I didn’t have a big enough (27mm) spanner to get the rear wheel undone. Cue a run to Halfords for a big-ass spanner. With the right tool, that came free pretty easily, but I couldn’t get enough play in the pulley belt to free it from the pulley at the engine after I’d removed the cover. I should have read the Haynes manual better as it turns out I should have removed the pulley retainer and the pulley itself (pulley starts to look really wrong when you’ve typed it a few times). As I didn’t trouble to do that, I remove the rear wheel first. All so far, so good with a distinct lack of the usual snowballing problems that I get.

Once the rear wheel was off, and I’d disconnected everything I could find (clutch, etc) from the engine, it was time to take a deep breath and start loosening engine mounts. Again, the quality of the photos in the Haynes manual (black and white, grainy) and descriptions weren’t very clear to me and after removing the 3 main mounts I still couldn’t figure out how to free the engine. I could see it was moving, but it couldn’t clear the frame. The manual made it sound so easy!

After some more wrestling and pondering, it became apparent that all the mounts on the right-hand side had extra flanges or similar that needed to be removed to create a clear path for the engine to come out. A couple of them gave me some concern due to stickiness but they all came off with relatively good grace and…out came the engine onto the carefully positioned footstool. Woo hoo!

This was the point where I regretted forgetting to drain the oil from the engine before I started all this. D’oh! Not because it started pouring oil everywhere (thankfully), but because it must add 5+ kg to the weight. Being the stubborn ass that I am, I wrapped the engine in an old curtain to avoid it messing me or the house too much and hoisted it up for a cross between lifting a McGlashen stone and a Hasafell stone carry. I managed to get it through the house and outside in one run, then down to the shed in 2 more runs. It’s quite heavy!

I’m left with basically the frame, rear mudgard, handlebars and switchgear, loom and all the other “fiddly bits” to shift, and don’t think I’ll try to tackle moving that alone (likely to bash up the house on the way through, apart from anything!). After that, I’ll have room on the drive to receive the V-Max!

IMG_20130420_200442

Drawing: 2013/01/04

Second and third exercises from Drawing for Dummies and some doodling and letters.

2013-01-04

Drawing: 2013/01/03

Some random bits around the living room and the first exercise from Drawing for Dummies

angry birds,clock,reindeer,potty,spider web,house First exercise from Drawing for Dummies

Drawing: 2013/01/02

Already missed a couple of days of drawing with travelling and sorting stuff. Oh well. Grabbed a few minutes during work to sketch my work environment (at home). I spent too long trying to get proportions and stuff right before allowing myself to loosen up and just make scribbly marks on the paper. May not look good, but it felt much better, and freer than previously.

office,guitar,laptop

Review of 2012

Crap.

Drawing: 2012/12/30

 

Andy knitting, tried to add my sister but ended up with some kind of witch-troll instead, another christmas decoration, my own slipper/moccasin and a random googled image of a My Little Pony (don’t ask).my little pony,christmas tree,slipper,moccasin,andy,knitting

Drawing: 2012/12/29

Suddenly realised at the end of the day that I hadn’t drawn anything, while visiting my sister. Totally lacking inspiration, scribbled a few ill-proportioned still lives.

2012-12-29

Drawing: 2012/12/28

Day 2:

An abortive attempt at copying a butterfly from a book of insects, and an even worse attempt at a grasshopper. The proportions were all wrong (actually, they were wrong on the butterfly, but not as badly)

butterfly,grasshopper

Slightly better attempt at the grasshopper, a Lego Ninjago figure belonging to my son, and a couple of christmas decorations (a dove and a star).

grasshoper,lego,dove,star

Drawing: 2012/12/27

Last month, my sister wrote a blog post about being “able” to draw.

http://susieandthepencils.blogspot.co.uk/2012/12/ableness-to-draw.html

I come from a family of artists on my Dad’s side. He was a graphic designer and book illustrator and both his brothers have been involved in painting or book illustration at times. Both my paternal grandparents were illustrators (my grandfather illustrated the 1976 Guinness Book of World Records and posters for Oliver):

Elsie Wrigley

Denis Wrigley

My sister has artistic aptitude, as you can see from her blog and galleries and is working on illustrating children’s books. I, however, have always been the “science-y” one. Drawing has never come easily to me. Proportions are wrong, and I lose patience and interest quickly.

Reading Susie’s post, though, inspired me to try again. I bought myself a sketch pad and some pencils and a cheap netbook case to keep them in, and I am trying to draw something every day. To keep me at it, I’m going to post it all here, however crap it is. I’m hoping that by simply getting something down on paper most days, I’ll start to improve or at least find a style of my own that doesn’t look too awful.

Here’s my first drawing. Just a collection of things lying around the living room at Christmas.

2012-12-27

The teardown continues

Oscar and I continued the process of dismantling the LTD this morning.

First off, drained the cooling system and removed the radiator.

Second, remove the exhaust. Overjoyed to find that the nuts on the stud came off easily (not snapping).

Next was to begin the process of removing the engine. The Haynes manual has a fairly short list of steps for this, but each one refers to one or more other chapters. In some cases, this was a little recursive:

Remove air filter box

Remove carburettors

On reading the section on removing the air filter box, it turned out that the carburettors needed to be removed first. But the carburettors were extremely difficult to budge with the air filter box. Argh! Horrible job, ending up with basically brute force to lever them free of the intakes on the engine and the air filter box. I think I shall investigate using pod filters instead when we rebuild it (probably needs rejetting etc if we do).

Discovered that the choke cable was totally shot, so that’s one more think that will need replacing.

After fighting the carbs off we called it a day and bagged everything up in ziplock bags and labelled them. Next time, I hope to get the rest of the engine out.